Product introduction
Controller instrument aluminum profile shell
| Type : |
Aluminum profile |
| Product number: |
Yamazon-LV99 |
| Material: |
Aluminum alloy |
| Craftsmanship |
Anodizing |
| size |
customize |
| color |
as the picture shows |
| use |
Widely used in various industries |
Aluminum profile features:
1. Corrosion resistance
The density of aluminum profiles is only 2.7g/cm3, which is about 1/3 of the density of steel, copper or brass (7.83g/cm3, 8.93g/cm3 respectively). Aluminum exhibits excellent corrosion resistance under most environmental conditions, including air, water (or brine), petrochemical and many chemical systems.
2. Conductivity
Aluminum profiles are often chosen due to their excellent electrical conductivity. On the basis of equal weight, the conductivity of aluminum is nearly 1/2 that of copper.
3. Thermal conductivity
The thermal conductivity of aluminum alloy is about 50-60% that of copper, which is beneficial for manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as automobile cylinder heads and radiators.
4. Non-ferromagnetic
Aluminum profiles are non-ferromagnetic, which is an important property for the electrical and electronics industry. Aluminum profiles are not self-igniting, which is important for applications involving handling or contact with flammable and explosive materials.
5. Processability
The workability of aluminum profiles is excellent. There is considerable variation in machining characteristics among the various deformed and cast aluminum alloys, and in the various states that these alloys are produced in, requiring special machine tools or techniques.
6. Formability
The specific tensile strength, yield strength, ductility and corresponding processing hardness rate govern the change in allowable deformation.
7. Recyclability
Aluminum is extremely recyclable and the properties of recycled aluminum are almost indistinguishable from virgin aluminum.
Detailed introduction
In today's rapidly changing technology, instruments and meters are an important part of all walks of life. Their performance and stability are directly related to production efficiency, product quality and even personnel safety. Choosing a suitable shell is the key to ensure the long-term stable operation of instruments and meters. Today, we solemnly introduce to you an aluminum profile shell controller instrument aluminum alloy shell made of high-quality aluminum alloy material, combined with advanced anodizing, spraying and electrophoresis surface treatment processes, and carefully crafted through precision CNC processing and other processes. It not only has excellent physical properties, but also has a beautiful appearance and a wide range of applications. It is an ideal choice for you to improve the quality of instruments and meters.
Aluminum alloy material:
Aluminum alloy, as a lightweight and high-strength metal material, is widely used in many fields with its unique advantages. The aluminum alloy material used in this instrument shell has the following significant characteristics:
Lightweight and high strength: The density of aluminum alloy is low, only about one-third of that of steel, which makes our shell greatly reduce the overall weight while ensuring sufficient strength, making it easy to carry and install. At the same time, aluminum alloy has good tensile strength and yield strength, can withstand greater external pressure, and provide solid protection for the internal instruments.
Superior heat dissipation performance: aluminum alloy has good thermal conductivity, can quickly transfer the heat generated by the instrument during operation to the surface of the shell, and dissipate it through natural convection or cooling fans, etc., to ensure that the instrument can still work stably in a high temperature environment.
Strong corrosion resistance: a dense aluminum oxide film can be formed on the surface of the aluminum alloy, which effectively resists the erosion of corrosive substances such as oxygen and water vapor in the air, and prolongs the service life of the shell.
Strong machinability: aluminum alloy is easy to process and shape, and can customize shells of various shapes and sizes according to customer needs to meet the personalized needs of different instruments.
Surface treatment process:
In order to further improve the beauty and durability of the shell, we use a variety of surface treatment processes such as anodizing, spraying and electrophoresis.
Anodizing
Anodizing is a process that forms a dense aluminum oxide film on the surface of aluminum alloy through electrolysis. This film not only improves the corrosion resistance of aluminum alloy, but also enhances its hardness, wear resistance and insulation. At the same time, the anodized film can also absorb dyes of various colors, making the shell present a colorful visual effect.
In our products, the anodizing process not only improves the protective performance of the shell, but also through the fine dyeing process, the shell surface presents a uniform and bright color, which improves the overall texture of the product.
Spraying
Spraying is the process of evenly applying paint on the surface of an object. For aluminum alloy shells, spraying can not only provide a rich color selection, but also enhance the weather resistance, chemical corrosion resistance and wear resistance of the shell.
We use advanced electrostatic spraying technology to adsorb powder coating particles on the surface of aluminum alloy through high-voltage static electricity to form a uniform and dense coating. This coating not only has excellent adhesion and corrosion resistance, but also has good weather resistance and wear resistance, which can maintain the beauty and durability of the shell for a long time.
In addition, we also provide high-end process options such as fluorocarbon spraying. Fluorocarbon spraying has higher weather resistance and chemical corrosion resistance, and is particularly suitable for instrument shells in outdoor environments or harsh working conditions.
Electrophoresis
Electrophoresis is a process that uses the electric field to make charged particles move in an electrolyte in a directional manner and deposit on the electrode surface. For aluminum alloy housings, electrophoretic painting can form a uniform and dense resin film on its surface, further improving the corrosion resistance and wear resistance of the housing.
Our electrophoretic process adopts a combination of anodizing and electrophoretic treatment, that is, electrophoretic painting is performed after anodizing. This not only makes full use of the porosity of the anodized film, improves the adhesion and uniformity of the electrophoretic coating, but also further enhances the protective performance of the housing. The electrophoretic coating has excellent transparency, hardness and gloss, giving the housing a more high-end and elegant appearance.
Machining type:
In order to meet the personalized needs of different customers, we use a variety of machining types to create this instrument housing. Among them, CNC machining, drilling and tapping are the most commonly used processes.
CNC machining
CNC (CNC machine tool) machining is a high-precision and high-efficiency machining method. Through pre-programmed machining programs, CNC machine tools can automatically complete machining tasks of various complex shapes and sizes. In our products, CNC machining is widely used in the processes of cutting, grooving, milling and other processes of the shell. It can not only ensure the machining accuracy and surface quality, but also greatly improve production efficiency and reduce costs.
We offer a range of standardized aluminum profile housing sizes, covering the common needs of a variety of controllers and instruments, ensuring fast delivery and reducing your waiting time. These standard size housings are carefully designed to balance structural strength and ease of installation, and are suitable for mainstream controllers and instruments on the market.
At the same time, we are well aware that each project has its own uniqueness, so we provide a full range of customized services. Whether based on the specific installation environment, equipment size, or based on the detailed drawings you provide, our professional design team can accurately connect and tailor-make aluminum alloy housings that meet your needs. From preliminary design, mold manufacturing to finished product testing, every step is strictly controlled to ensure that the final customized housing perfectly fits your application needs.
Product advantages:
Combining high-quality aluminum alloy materials, advanced surface treatment processes and precision machining types, our instrument housings have the following significant advantages:
High strength and light weight: Aluminum alloy materials make the housing greatly reduce the weight while ensuring sufficient strength, making it easy to carry and install.
Excellent heat dissipation performance: Good thermal conductivity can quickly transfer heat to the surface of the housing and dissipate it, ensuring that the instrument can still work stably in a high temperature environment.
Excellent corrosion resistance: Surface treatment processes such as anodizing, spraying and electrophoresis greatly enhance the corrosion resistance of the shell and extend its service life.
Exquisite appearance: A variety of surface treatment processes and color options make the shell present a colorful visual effect, enhancing the overall texture of the product.
High-precision processing: CNC processing, drilling and tapping and other precision machining types ensure the processing accuracy and assembly quality of the shell.
Electromagnetic shielding: Aluminum alloy shells also have good electromagnetic shielding performance, which can effectively reduce the impact of electromagnetic interference on the accuracy and performance of the instrument, and ensure the accuracy and reliability of the measurement results.
New energy field: In the field of new energy, aluminum alloy shells are ideal for new energy vehicles, solar panels, wind turbines and other equipment. The body structure, power battery housing, heat exchanger and transmission system of new energy vehicles are all made of aluminum alloy to improve the energy efficiency, mileage and safety of the vehicle. The structural frame and shell of solar panels and wind turbines are also made of aluminum alloy to improve the wind pressure resistance, corrosion resistance and service life of the equipment.
Household appliances: In the field of household appliances, aluminum profile shells are widely used in the shells and parts of household appliances such as televisions, refrigerators, washing machines, and air conditioners. Its lightweight and beautiful features make household appliances more fashionable and durable, and are deeply loved by consumers. At the same time, the heat dissipation and electromagnetic shielding properties of aluminum alloy shells also ensure the stable operation and safety of household appliances.
Mechanical equipment: In the field of mechanical equipment, aluminum profile shells are widely used in the shells and parts of equipment such as CNC machine tools, industrial robots, and automated production lines. Its high strength, rigidity, and excellent processing performance make mechanical equipment more durable and able to withstand the impact and vibration caused by heavy loads and high-speed operation. At the same time, the easy customization of aluminum alloy shells enables mechanical equipment to meet the needs of different customers and improve market competitiveness.
Medical equipment: In the field of medical equipment, aluminum alloy shells are widely used in the shells and brackets of high-end medical devices such as ultrasonic equipment, CT equipment, and laser treatment equipment. Its lightweight, corrosion-resistant, and easy-to-clean features make medical equipment safer and more hygienic, and convenient for medical staff to operate and maintain. At the same time, the electromagnetic shielding performance of the aluminum alloy shell also ensures the accuracy and reliability of medical equipment, providing patients with more accurate diagnosis and treatment services.
Customers in the construction industry
"We are a company that focuses on high-end residential and commercial building design. When choosing building equipment housings, we pay great attention to the aesthetics, durability and processability of the material. Aluminum profile housings perfectly meet our needs with their lightweight, high strength, corrosion resistance, and rich color and texture options. At the same time, its easy processability allows us to quickly transform design concepts into reality and create a unique architectural style. Customers are full of praise for our work, which also makes us more determined to choose aluminum profile housings."
Company product customization
We produce a wide range of products, including aluminum profile shells, aluminum profile round tubes, roller skate brackets,Aluminum alloy square tubes, aluminum profile round tubes, aluminum profile handles, difficult processing parts, aviation accessories,High-power radiators, outdoor audio enclosures, oval tubes, mechanical accessories, radiator aluminum materials, etc. can all be customized.
Factory workshop introduction
This is a factory worker performing anodizing treatment on aluminum alloy. The anodizing process is a metal surface treatment technology, especially suitable for aluminum and aluminum alloys. The main principle of this process is to use aluminum or aluminum alloy products as anodes, put them into a specific electrolyte, and form an oxide film on the surface of the product through electrolysis, thereby giving it protection, beauty and other properties.
Factory advantage
Aluminum profiles are packaged in environmentally friendly packaging using sturdy cartons, filled with cushioning materials such as foam to ensure the safety and stability of the product during transportation. At the same time, we also provide corresponding product instructions and certificates of conformity to facilitate customer use and acceptance.
Convenient transportation and fast delivery. Our factory is close to Qingdao Port, with convenient transportation and convenient cargo transportation.
After-sales guarantee and perfect service. Quickly respond to customer needs, implement comprehensive modern information management, and provide timely and thoughtful services.
Handle after-sales issues promptly and quickly, provide solutions, and allow both parties to achieve satisfactory results.
Factory introduction
Company Profile:
Shouguang Yamazonhome Materials Co., Ltd is a production-oriented enterprise specializing in furniture, wooden sports equipment and aluminum processing. The company consists of Aobaisen Furniture Co., Ltd. and Xiangpeng Metal Processing Co., Ltd. Our furniture products include wardrobes, beds, coffee tables, wine cabinets, cabinets, wooden plywood beams, wooden columns, log cabins, equestrian jump pole, equestrian obstacle fences, etc. Aluminum materials such as aluminum alloy mechanical arms, engine covers, car pedals, aluminum profiles for doors and windows, etc. Our company also undertakes various ODM and OEM product processing services. We can process various types of wooden and aluminum products according to your design drawings. We can also design drawings according to your pictures and produce the qualified products you need. You are welcome to come to us for quotation with the products you need, and we will provide you with our best service.
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