Product introduction
CNC aluminum alloy curved profile curved aluminum round tube
| Type : |
Aluminum profile |
| Product number: |
Yamazon-LV101 |
| Material: |
Aluminum alloy |
| Craftsmanship |
Anodizing |
| size |
customize |
| color |
as the picture shows |
| use |
Widely used in equipment housing |
Aluminum profile features:
1. Corrosion resistance
The density of aluminum profiles is only 2.7g/cm3, which is about 1/3 of the density of steel, copper or brass (7.83g/cm3, 8.93g/cm3 respectively). Aluminum exhibits excellent corrosion resistance under most environmental conditions, including air, water (or brine), petrochemical and many chemical systems.
2. Conductivity
Aluminum profiles are often chosen due to their excellent electrical conductivity. On the basis of equal weight, the conductivity of aluminum is nearly 1/2 that of copper.
3. Thermal conductivity
The thermal conductivity of aluminum alloy is about 50-60% that of copper, which is beneficial for manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as automobile cylinder heads and radiators.
4. Non-ferromagnetic
Aluminum profiles are non-ferromagnetic, which is an important property for the electrical and electronics industry. Aluminum profiles are not self-igniting, which is important for applications involving handling or contact with flammable and explosive materials.
5. Processability
The workability of aluminum profiles is excellent. There is considerable variation in machining characteristics among the various deformed and cast aluminum alloys, and in the various states that these alloys are produced in, requiring special machine tools or techniques.
6. Formability
The specific tensile strength, yield strength, ductility and corresponding processing hardness rate govern the change in allowable deformation.
7. Recyclability
Aluminum is extremely recyclable and the properties of recycled aluminum are almost indistinguishable from virgin aluminum.
Detailed introduction
In today's rapidly developing industrial field, aluminum alloy has become the preferred material for many industries due to its light weight, high strength, corrosion resistance and other characteristics. Especially in occasions where precise shapes and complex structures are required, CNC (computer numerical control) processing technology combined with aluminum alloy materials has spawned a series of high-performance and high-precision products. Among them, CNC aluminum alloy curved profiles have attracted widespread attention in the market for their unique shape, excellent performance and wide application fields. This article will introduce in detail a high-quality CNC aluminum alloy curved profile made of 6063 aluminum alloy, which has been made through precision extrusion, anodizing, spraying and sandblasting.
Introduction to 6063 aluminum alloy material
6063 aluminum alloy is a high-quality aluminum alloy material widely used in construction, transportation, electronics and other fields.
High strength and light weight: 6063 aluminum alloy has medium strength and low density, only about 2.7g/cm³, which is about 1/3 of steel. This allows it to greatly reduce weight while ensuring strength, which is conducive to energy conservation and emission reduction and improving transportation efficiency.
Good corrosion resistance: After anodizing, 6063 aluminum alloy can form a dense aluminum oxide film on the surface. This film has extremely high chemical stability and can effectively resist the erosion of corrosive media such as atmosphere, water, acid and alkali.
Excellent processing performance: 6063 aluminum alloy has good plasticity and extrusion performance, and is easy to process into profiles of various complex shapes and specifications. At the same time, it also has good welding performance and machinability, which is convenient for subsequent processing and assembly.
Beautiful surface treatment: The surface of 6063 aluminum alloy can be anodized, sprayed, sandblasted and other treatments to obtain rich colors and textures to meet the aesthetic needs of different customers.
Extrusion process is one of the main methods for manufacturing aluminum alloy profiles. For CNC aluminum alloy curved profiles, the extrusion process is even more important. It determines the shape, dimensional accuracy and intrinsic quality of the profile.
Aluminum rod heating: Before extrusion, the aluminum rod needs to be heated to a certain temperature (usually between 410ºC and 500ºC). The purpose of heating is to soften the aluminum material, reduce its deformation resistance, and facilitate extrusion. At the same time, heating can also improve the plasticity of aluminum, which is conducive to obtaining profiles with complex shapes and precise dimensions.
Mold design: The mold is a key component in the extrusion process. For curved profiles, the design of the mold needs to take into account factors such as the bending radius, curvature, and cross-sectional shape of the profile. Through precise calculation and simulation analysis, a mold that meets the requirements is designed to ensure the dimensional accuracy and beautiful shape of the extruded profile.
Extrusion process: Under the strong pressure of the extruder, the heated and softened aluminum rod is squeezed into the mold. The cavity in the mold determines the shape and size of the profile. During the extrusion process, the extrusion temperature and speed need to be strictly controlled to ensure the intrinsic quality and surface quality of the profile.
Straightening and cutting: The extruded profile often has certain bending and twisting phenomena. Therefore, it is necessary to use straightening equipment for straightening. The straightened profile also needs to be cut according to customer needs to obtain the appropriate length.
Anodizing
Anodizing and spraying are two common methods for surface treatment of aluminum alloy profiles. They can significantly improve the corrosion resistance, aesthetics and service life of the profile.
Anodizing: Anodizing is an electrochemical treatment method. By placing the aluminum alloy profile as the anode in the electrolyte and applying a certain voltage and current density, a dense aluminum oxide film is formed on the aluminum surface. This film has extremely high hardness and wear resistance, and can effectively resist scratches and wear. At the same time, it also has excellent corrosion resistance, insulation and thermal stability. The anodized profile can also be dyed to obtain rich and colorful colors.
Spraying process: Spraying is a process method for evenly applying paint on the surface of aluminum alloy profiles. Before spraying, the profile needs to be pretreated, such as degreasing, rust removal, phosphating, etc., to improve the adhesion and corrosion resistance of the coating. During the spraying process, it is necessary to select suitable paint and spraying equipment, and strictly control the spraying parameters (such as spraying distance, spraying speed, coating thickness, etc.) to ensure the quality of the coating. The profile after spraying also needs to be cured to make the coating tightly combined with the substrate to improve the durability and aesthetics of the coating.
Sandblasting process
Sandblasting is a process method that cleans and roughens the surface of aluminum alloy profiles by spraying abrasive media such as sand at high speed.
Cleaning effect: Sandblasting can remove dirt, grease, scale and other impurities on the surface of the profile, and improve the cleanliness and adhesion of the surface. This is crucial for subsequent surface treatment processes such as anodizing and spraying.
Roughening effect: Sandblasting can form a uniform and dense layer of tiny pits or convex points on the surface of the profile, increasing the roughness of the surface. This roughening treatment is conducive to improving the bonding strength between the coating and the substrate and preventing the coating from falling off. At the same time, it can also increase the beauty and texture of the profile surface.
Decorative effect: By selecting the appropriate type, size and spraying parameters of sand particles, different sandblasting effects can be obtained. Such as matte effect, mirror effect, texture effect, etc. These effects can meet the aesthetic needs of different customers and make the profile more personalized and beautiful.
Product Advantages
CNC aluminum alloy curved profiles have the following significant advantages with their unique materials, exquisite craftsmanship and rich surface treatment options:
High precision and high quality: The use of advanced CNC processing technology and precise mold design ensures the high precision and high quality of the profiles. Both the dimensional accuracy and shape accuracy can meet strict requirements.
Excellent corrosion resistance: After anodizing, a dense aluminum oxide film is formed on the surface of the profile, which has extremely high corrosion resistance. It can be used for a long time in harsh environments without rusting or corrosion.
Good aesthetics: Spraying and sandblasting processes provide profiles with a variety of color and texture options. Both bright colors and unique textures can meet the personalized needs of customers.
Lightweight and high strength: 6063 aluminum alloy material has the characteristics of light weight and high strength. The profile greatly reduces the weight while ensuring strength, which is conducive to energy saving and emission reduction and improving transportation efficiency.
Easy to process and assemble: The profile has good processing performance and machinability, which is convenient for subsequent processing and assembly.
Applicable fields
The wide application field of CNC aluminum alloy curved profiles is the best embodiment of its excellent performance and diversified design. From petrochemical industry to power industry, from drainage system to automobile industry, and then to aerospace field, this profile has shown irreplaceable advantages.
Petrochemical industry
In the field of petrochemical industry, CNC aluminum alloy curved profiles are widely used in the manufacture of various equipment and pipelines due to their corrosion resistance, light weight and high strength. Whether it is the support structure of the storage tank or the connecting parts of the pipeline system, they can be precisely processed by CNC technology to ensure the stability and safety of the equipment. In addition, the excellent thermal conductivity of aluminum alloy also helps to improve the heat dissipation efficiency of the equipment and extend its service life.
Power industry
In the power industry, CNC aluminum alloy curved profiles are used to manufacture various power facilities, such as support frames for transmission lines and guardrails for substations. Its light weight and high strength make power facilities lighter, easier to install and maintain; and good corrosion resistance ensures the long-term stable operation of facilities in harsh environments. In addition, the electrical conductivity of aluminum alloy also helps to improve the efficiency of power transmission and reduce energy consumption.
Production advantages:
As a professional aluminum profile processing and customization service company, we always adhere to the attitude of excellence in the production process and constantly pursue quality excellence. The following are our production advantages:
Raw material guarantee
We have established long-term and stable cooperative relations with many well-known aluminum profile suppliers to ensure that the purchased aluminum profile raw materials are of high quality and stable performance. At the same time, we also conduct strict quality inspections on raw materials to ensure that each batch of materials meets national standards and customer requirements.
Advanced equipment support
We have introduced advanced aluminum profile processing equipment and technology at home and abroad, including CNC cutting machines, CNC bending machines, CNC punching machines, etc., which can achieve precise processing and efficient production of aluminum profiles. The introduction of these equipment not only improves production efficiency, but also greatly improves the processing accuracy and surface quality of products.
User evaluation
Since its launch, CNC aluminum alloy curved profiles have won the favor and praise of users with their excellent performance and diversified design. The following are some typical user feedback and comments:
Petrochemical industry users: "The tank support structure we use CNC aluminum alloy curved profiles is not only light, high in strength, but also has excellent corrosion resistance. It operates stably in harsh chemical environments, greatly reducing maintenance costs."
Power industry users: "CNC aluminum alloy curved profiles are widely used in power facilities. Its light weight and high strength make the facilities lighter and easier to install; and its good corrosion resistance ensures the long-term stable operation of the facilities in harsh environments. We are very satisfied with the performance of this product."
Drainage system users: "The use of CNC aluminum alloy curved profiles in urban drainage systems not only improves drainage efficiency, but also makes the entire system more beautiful and hygienic. The easy processing and customized design of this product also save us a lot of time and energy during the construction process."
Automotive industry users: "With With the popularity of lightweight design concepts, we began to use CNC aluminum alloy curved profiles to replace traditional steel materials. This profile not only reduces the weight of the vehicle body and improves fuel economy; but also its excellent corrosion resistance and high-precision processing capabilities make the performance of the whole vehicle even better. "
Company product customization
We produce a wide range of products, including aluminum profile shells, aluminum profile round tubes, roller skate brackets,Aluminum alloy square tubes, aluminum profile round tubes, aluminum profile handles, difficult processing parts, aviation accessories,High-power radiators, outdoor audio enclosures, oval tubes, mechanical accessories, radiator aluminum materials, etc. can all be customized.
Factory workshop introduction
This is a factory worker performing anodizing treatment on aluminum alloy. The anodizing process is a metal surface treatment technology, especially suitable for aluminum and aluminum alloys. The main principle of this process is to use aluminum or aluminum alloy products as anodes, put them into a specific electrolyte, and form an oxide film on the surface of the product through electrolysis, thereby giving it protection, beauty and other properties.
Factory advantage
Aluminum profiles are packaged in environmentally friendly packaging using sturdy cartons, filled with cushioning materials such as foam to ensure the safety and stability of the product during transportation. At the same time, we also provide corresponding product instructions and certificates of conformity to facilitate customer use and acceptance.
Convenient transportation and fast delivery. Our factory is close to Qingdao Port, with convenient transportation and convenient cargo transportation.
After-sales guarantee and perfect service. Quickly respond to customer needs, implement comprehensive modern information management, and provide timely and thoughtful services.
Handle after-sales issues promptly and quickly, provide solutions, and allow both parties to achieve satisfactory results.
Factory introduction
Company Profile:
Shouguang Yamazon Home Materials Co., Ltd. was established in 2020, with a factory area of 15,000 square meters. It is located at No. 300, Yuanfeng Street, Shengcheng Street, Shouguang City, Shandong Province. The company focuses on the production and processing of various types of office furniture, home furniture, plywood and glulam beams, as well as furniture customization services. We can undertake the processing of engineering furniture and wood according to drawings. The products cover various types of furniture such as cabinets, bathroom cabinets, computer tables, makeup tables, coffee tables, beds, etc. At the same time, the company relies on the abundant local aluminum and steel supply chain advantages to vigorously develop the production, processing and sales of aluminum alloy profiles, aluminum alloy die-casting parts and mobile office container houses. Aluminum alloy is widely used and can be used in the production and processing of power supply casings, model manufacturing, sports equipment, door and window processing, etc. There are many local aluminum product factories, which provide a complete production and supply chain from raw materials to die-casting manufacturing to surface painting, oxidation and coloring of aluminum products. Has strong OEM customization capabilities. At the same time, the local area is also the production base for large and small mobile office container houses. It has a complete industrial chain of steel structure design, exterior wall insulation, interior decoration, etc., with high quality and low price. Our advantage lies in understanding the production and processing technology of these products. Relying on the complete local product production ecological chain, we can choose different processing factories to integrate certain customized products according to customer needs and ensure the best quality. , reduce the cost of each production process, verify the quality of the product, and ensure the quality inspection of the product before leaving the factory and the punctuality of the delivery date to the greatest extent. We welcome overseas customers to discuss cooperation and seek common development.
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