Product introduction
Machining CNC precision aluminum alloy accessories processing five-axis parts
Type : |
Aluminum profile |
Product number: |
Yamazon-LV86 |
Material: |
Aluminum alloy |
Craftsmanship |
Wood grain, fluorocarbon, spray coating, roll coating, powder |
size |
customize |
color |
as the picture shows |
use |
Widely used in industrial manufacturing, architectural decoration and other fields |
Aluminum profile features:
1. Corrosion resistance
The density of aluminum profiles is only 2.7g/cm3, which is about 1/3 of the density of steel, copper or brass (7.83g/cm3, 8.93g/cm3 respectively). Aluminum exhibits excellent corrosion resistance under most environmental conditions, including air, water (or brine), petrochemical and many chemical systems.
2. Conductivity
Aluminum profiles are often chosen due to their excellent electrical conductivity. On the basis of equal weight, the conductivity of aluminum is nearly 1/2 that of copper.
3. Thermal conductivity
The thermal conductivity of aluminum alloy is about 50-60% that of copper, which is beneficial for manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as automobile cylinder heads and radiators.
4. Non-ferromagnetic
Aluminum profiles are non-ferromagnetic, which is an important property for the electrical and electronics industry. Aluminum profiles are not self-igniting, which is important for applications involving handling or contact with flammable and explosive materials.
5. Processability
The workability of aluminum profiles is excellent. There is considerable variation in machining characteristics among the various deformed and cast aluminum alloys, and in the various states that these alloys are produced in, requiring special machine tools or techniques.
6. Formability
The specific tensile strength, yield strength, ductility and corresponding processing hardness rate govern the change in allowable deformation.
7. Recyclability
Aluminum is extremely recyclable and the properties of recycled aluminum are almost indistinguishable from virgin aluminum.
Detailed introduction
In the vast universe of mechanical processing, every piece of precision hardware accessories is the crystallization of technology and art. They not only carry the weight of industrial innovation, but also are an indispensable force to promote scientific and technological progress. Today, let us walk into the world of CNC precision hardware accessories processing, especially those parts that use five-axis processing technology, aluminum alloy as raw material, anodized and heat-treated surface process, combined with extrusion process and CNC molding process to carefully create parts, they are leading the new trend of precision manufacturing.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Among the many materials of hardware accessories, aluminum alloy stands out with its unique charm. As a lightweight metal material, aluminum alloy not only has a lower density than traditional steel, but also makes the manufactured parts significantly reduce weight while maintaining strength, which is undoubtedly a huge advantage for modern industrial applications that pursue high efficiency and low energy consumption. In addition, aluminum alloy has good corrosion resistance, excellent thermal conductivity and good plasticity, which provides more possibilities for the processing process.
Choosing high-quality aluminum alloy as raw material means ensuring the durability and reliability of the product from the source. These aluminum alloy parts are strictly screened to ensure that each batch meets industry standards, laying a solid foundation for subsequent high-precision processing.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Anodizing: As a key step to improve the surface performance of aluminum alloys, anodizing forms a dense aluminum oxide film on the surface of aluminum alloys by applying voltage in an electrolyte solution. This film not only greatly enhances the wear resistance, corrosion resistance and insulation of the parts, but also allows a variety of color treatments, such as matte, glossy, and even colorful effects, to meet the aesthetic needs of different application scenarios. Anodized aluminum alloy parts are not only durable, but also beautiful and generous, becoming the preferred appearance solution for many high-end equipment.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Heat treatment: In order to further improve the mechanical properties and stability of parts, heat treatment is an indispensable link. Through processes such as heating, heat preservation and cooling, the grain structure inside the aluminum alloy is optimized, the hardness and toughness are significantly improved, and deformation and fracture are effectively resisted, ensuring that the parts still maintain excellent performance under extreme working conditions. Aluminum alloy parts after heat treatment can show extraordinary durability and stability whether they are subjected to high-intensity pressure or exposed to harsh environments for a long time.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Extrusion process: For aluminum alloy parts with regular shapes and long lengths, the extrusion process is an efficient and economical production method. This process uses a mold to extrude molten aluminum alloy materials under high temperature and high pressure, and can quickly produce long strip parts with continuous cross-sections. The extrusion process not only ensures the dimensional accuracy and surface finish of the parts, but also greatly improves production efficiency and reduces costs. It is an ideal choice for mass production of precision aluminum alloy profiles.
Machining CNC precision aluminum alloy accessories processing five-axis parts
CNC molding process: For parts with complex structures and extremely high precision requirements, CNC (computer numerical control) molding process is the best choice. Through precise programming, CNC machine tools can perform high-precision cutting, drilling, milling and other operations on aluminum alloy materials according to preset paths to achieve precise processing of complex three-dimensional shapes. The CNC molding process not only ensures that the dimensional accuracy of the parts reaches the micron level, but also realizes the one-time molding of complex structures, greatly shortening the product development cycle and improving the overall performance of the product.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Five-axis CNC machining technology ensures that every detail can meet extremely high precision requirements, whether it is the contour, hole position or surface finish of the parts, it can perfectly match the design expectations.
The application of aluminum alloy materials enables the product to achieve significant lightweight while maintaining high strength, which is particularly important for aerospace, automobile manufacturing, electronic equipment and other fields.
The anodized surface effectively resists environmental corrosion and extends the service life of the product.
The diverse surface treatment options make the product not only functional but also attractive in appearance, meeting diverse aesthetic needs.
The combination of extrusion technology and CNC molding technology greatly shortens the production cycle, improves production efficiency and reduces costs.
Machining CNC precision aluminum alloy accessories processing five-axis parts
Automation equipment parts: In the automated production line, these precision aluminum alloy accessories are used as key connectors, supports or transmission parts to ensure the stable operation and efficient production of the equipment.
Aerospace applications: Its light weight and high strength make it an indispensable material in the aerospace field, and it is used to manufacture key components such as aircraft frames and engine parts.
Automobile manufacturing: Under the trend of lightweight automobiles, aluminum alloy parts are widely used in body structures, suspension systems, engine compartments and other parts, effectively improving fuel efficiency and vehicle performance.
Electronic equipment: In electronic products such as smartphones and tablets, aluminum alloy shells and internal structural parts not only provide solid protection, but also give the products a stylish design.
Medical devices: In the field of medical devices, precision aluminum alloy accessories are widely used in surgical instruments, medical equipment, etc. due to their good biocompatibility and corrosion resistance.
Production advantages:
We know that equipment is the basis of production, so we have introduced the most advanced five-axis machining center in the industry. These devices not only have high-speed and high-precision machining capabilities, but also can handle complex three-dimensional curved surfaces and special-shaped parts, greatly improving machining efficiency and product precision. Combined with CNC numerical control technology, we can easily achieve micron-level machining accuracy to meet your strict requirements for precision hardware accessories.
Our technical team consists of many engineers and technicians with many years of experience. They are not only proficient in CAD/CAM design software, but also have rich practical operation experience. From product design, process planning to production implementation, every link is tracked by a professional team to ensure that every step is accurate. Through continuous technological innovation and process optimization, we continue to promote the improvement of production efficiency and product quality
We have established long-term cooperative relationships with many well-known material suppliers and can provide you with a variety of material options including stainless steel, aluminum alloy, titanium alloy, copper alloy and various special alloys. Different materials have different physical and chemical properties. We recommend the most suitable materials according to your specific application needs to ensure the reliability and durability of the product.
We have multiple automated production lines that can meet the production needs of different scales and batches. At the same time, through lean production and intelligent management, we have effectively improved production efficiency and shortened delivery cycles. Whether it is large-scale standardized production or small-scale customized processing, we can respond flexibly to ensure on-time delivery.
Machining CNC precision aluminum alloy accessories processing five-axis parts
"In the lightweight design of automobiles, we have been looking for Find the best balance between performance and cost. This aluminum alloy accessory has become a key component in the development of our new models with its excellent lightweight effect and reliable mechanical properties. "--Dr. Wang, a research and development engineer at a well-known automobile manufacturer
"As designers of electronic products, we attach great importance to the appearance and feel of the product. This aluminum alloy shell is not only stylish in appearance, but also has a delicate touch after anodizing, which brings users an excellent experience." --Ms. Zhao, creative director of an electronic product design company
Machining CNC precision hardware accessories processing five-axis parts
CNC precision hardware accessories processing, especially aluminum alloy parts under five-axis processing technology, is becoming an indispensable part of modern industrial manufacturing with its excellent performance, wide application fields and excellent user reputation. From the careful selection of raw materials, to the fine carving of surface treatment, to the exquisite craftsmanship of molding process, every link embodies the unremitting pursuit of quality. In the future, with the continuous advancement and innovation of technology, we have reason to believe that CNC precision aluminum alloy accessories will shine in more fields and lead a new chapter in precision manufacturing.
Processing display
Company product customization
We produce a wide range of products, including aluminum profile shells, aluminum profile round tubes, roller skate brackets,Aluminum alloy square tubes, aluminum profile round tubes, aluminum profile handles, difficult processing parts, aviation accessories,High-power radiators, outdoor audio enclosures, oval tubes, mechanical accessories, radiator aluminum materials, etc. can all be customized.
Factory workshop introduction
Stamping Workshop
The aluminum alloy stamping process is to use stamping equipment to place the aluminum alloy plate in the stamping die, apply pressure to cause plastic deformation, and finally obtain parts of the required shape. The stamping process is divided into punching, shearing, bending, stretching and other steps. It is necessary to select the appropriate mold and stamping equipment according to specific requiremen.
Extrusion workshop
The extrusion process is to put the metal blank into the mold cavity installed on the plastic forming equipment. Under a certain pressure and speed, the metal blank is forced to produce plastic flow and is extruded from a specific die hole in the cavity, thereby Process technology to obtain extruded parts with required cross-sectional shape and size and certain mechanical properties.
Extrusion equipment: Our extrusion equipment uses state-of-the-art hydraulic technology and is capable of producing aluminum profiles in a variety of shapes and sizes. These devices ensure the quality and consistency of products and meet the different needs of customers.
This is a factory worker performing anodizing treatment on aluminum alloy. The anodizing process is a metal surface treatment technology, especially suitable for aluminum and aluminum alloys. The main principle of this process is to use aluminum or aluminum alloy products as anodes, put them into a specific electrolyte, and form an oxide film on the surface of the product through electrolysis, thereby giving it protection, beauty and other properties.
Factory advantage
Aluminum profiles are packaged in environmentally friendly packaging using sturdy cartons, filled with cushioning materials such as foam to ensure the safety and stability of the product during transportation. At the same time, we also provide corresponding product instructions and certificates of conformity to facilitate customer use and acceptance.
Convenient transportation and fast delivery. Our factory is close to Qingdao Port, with convenient transportation and convenient cargo transportation.
After-sales guarantee and perfect service. Quickly respond to customer needs, implement comprehensive modern information management, and provide timely and thoughtful services.
Handle after-sales issues promptly and quickly, provide solutions, and allow both parties to achieve satisfactory results.
Factory introduction
Company Profile:
Shouguang Yamazon Home Materials Co., Ltd. was established in 2020, with a factory area of 15,000 square meters. It is located at No. 300, Yuanfeng Street, Shengcheng Street, Shouguang City, Shandong Province. The company focuses on the production and processing of various types of office furniture, home furniture, plywood and glulam beams, as well as furniture customization services. We can undertake the processing of engineering furniture and wood according to drawings. The products cover various types of furniture such as cabinets, bathroom cabinets, computer tables, makeup tables, coffee tables, beds, etc. At the same time, the company relies on the abundant local aluminum and steel supply chain advantages to vigorously develop the production, processing and sales of aluminum alloy profiles, aluminum alloy die-casting parts and mobile office container houses. Aluminum alloy is widely used and can be used in the production and processing of power supply casings, model manufacturing, sports equipment, door and window processing, etc. There are many local aluminum product factories, which provide a complete production and supply chain from raw materials to die-casting manufacturing to surface painting, oxidation and coloring of aluminum products. Has strong OEM customization capabilities. At the same time, the local area is also the production base for large and small mobile office container houses. It has a complete industrial chain of steel structure design, exterior wall insulation, interior decoration, etc., with high quality and low price. Our advantage lies in understanding the production and processing technology of these products. Relying on the complete local product production ecological chain, we can choose different processing factories to integrate certain customized products according to customer needs and ensure the best quality. , reduce the cost of each production process, verify the quality of the product, and ensure the quality inspection of the product before leaving the factory and the punctuality of the delivery date to the greatest extent. We welcome overseas customers to discuss cooperation and seek common development.