Product introduction
Oxidized aluminum alloy shell power supply aluminum shell customization
| Type : |
Aluminum profile |
| Product number: |
Yamazon-LV84 |
| Material: |
Aluminum alloy |
| Craftsmanship |
Wood grain, fluorocarbon, spray coating, roll coating, powder |
| size |
customize |
| color |
as the picture shows |
| use |
Widely used in industrial manufacturing, architectural decoration and other fields |
Aluminum profile features:
1. Corrosion resistance
The density of aluminum profiles is only 2.7g/cm3, which is about 1/3 of the density of steel, copper or brass (7.83g/cm3, 8.93g/cm3 respectively). Aluminum exhibits excellent corrosion resistance under most environmental conditions, including air, water (or brine), petrochemical and many chemical systems.
2. Conductivity
Aluminum profiles are often chosen due to their excellent electrical conductivity. On the basis of equal weight, the conductivity of aluminum is nearly 1/2 that of copper.
3. Thermal conductivity
The thermal conductivity of aluminum alloy is about 50-60% that of copper, which is beneficial for manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as automobile cylinder heads and radiators.
4. Non-ferromagnetic
Aluminum profiles are non-ferromagnetic, which is an important property for the electrical and electronics industry. Aluminum profiles are not self-igniting, which is important for applications involving handling or contact with flammable and explosive materials.
5. Processability
The workability of aluminum profiles is excellent. There is considerable variation in machining characteristics among the various deformed and cast aluminum alloys, and in the various states that these alloys are produced in, requiring special machine tools or techniques.
6. Formability
The specific tensile strength, yield strength, ductility and corresponding processing hardness rate govern the change in allowable deformation.
7. Recyclability
Aluminum is extremely recyclable and the properties of recycled aluminum are almost indistinguishable from virgin aluminum.
Detailed introduction
In today's rapidly developing electronic equipment market, the power supply casing is a key component of the battery pack and power supply system. Its quality and performance directly affect the operating efficiency of the overall equipment and the user experience. In order to meet the market's growing demand for high performance, high reliability and customization of battery power casings, we have launched a customization service for power supply aluminum casings based on high-quality 6063 aluminum alloy material. This article will introduce in detail the raw materials, structural features, molding process, surface treatment process and extrusion process of this product, and focus on its functional advantages as a battery power supply casing.
As a lightweight and high-strength alloy widely used in industrial fields, 6063 aluminum alloy has become an ideal choice for our customized power supply aluminum casing due to its excellent mechanical properties, good corrosion resistance and excellent processing performance. This alloy has the following salient features:
High strength and light weight: 6063 aluminum alloy has the characteristics of low density and high strength, which can effectively reduce the weight of the power supply casing while ensuring sufficient structural strength to adapt to the use needs in various complex environments.
Good corrosion resistance: After appropriate alloying treatment, 6063 aluminum alloy has excellent corrosion resistance, which can effectively resist oxidation, corrosion and other environmental factors on the power supply casing and extend its service life.
Excellent processability: Good ductility and plasticity make 6063 aluminum alloy easy to perform various forming processes, including CNC processing, anodizing, etc., providing great flexibility for customized designs.
The aluminum oxide alloy shell power supply aluminum shell we provide is designed with full consideration of the balance of functionality and aesthetics, as well as the specific needs of different application scenarios. Product structure features are as follows:
Modular design: Adopting a modular design concept, the internal structure layout can be flexibly adjusted according to customer needs, supporting a variety of battery sizes and power module configurations, making assembly and maintenance easier.
Heat dissipation optimization: Through precise calculation and optimized design, an efficient heat dissipation channel is provided inside the casing, combined with the good thermal conductivity of aluminum alloy, to effectively ensure the heat dissipation needs of the power system and improve system stability.
Sealed and waterproof: Advanced sealing technology and waterproof structural design are used to ensure that the shell can still maintain good protective performance in humid or dusty environments and protect internal electronic components from damage.
Easy installation: Designed with standardized installation interfaces and fixings, it simplifies the installation process, improves work efficiency, and ensures a firm connection between the shell and the main body of the device.
Molding process:
In order to ensure the accuracy and quality of the power supply aluminum casing, we use advanced CNC (computer numerical control) processing technology for molding. CNC technology has the following significant advantages:
High precision: CNC machine tools can achieve micron-level processing accuracy, ensure the consistency and interchangeability of shell dimensions, and meet the requirements of precision assembly.
Complex shape processing capabilities: Through programming control, CNC machine tools can process a variety of complex three-dimensional shapes and structures to meet personalized customization needs.
Efficient production: The CNC machining process is highly automated, which greatly improves production efficiency and shortens product delivery cycle.
High material utilization: through precise programming and optimized cutting paths, material waste is effectively reduced and costs reduced.
Surface treatment process:
Anodizing is a process in which aluminum alloys are placed in an electrolyte solution and a dense aluminum oxide film is formed on the surface through electrolysis. This oxide film not only enhances the hardness and wear resistance of the shell, but also gives the shell rich colors and excellent corrosion resistance.
Rich colors: By adjusting the electrolysis conditions during the anodization process and the subsequent coloring process, a variety of colors and texture effects can be achieved to meet the aesthetic needs of different customers.
Strong corrosion resistance: The anodized film layer can effectively block the erosion of the aluminum alloy substrate by external corrosive media and improve the weather resistance and service life of the shell.
Good insulation performance: The oxide film layer has good insulation performance, providing additional safety protection for the power supply casing.
Easy to clean and maintain: The surface after anodization is smooth and difficult to absorb dust, making daily cleaning and maintenance easy and fast.
Extrusion process:
The extrusion process is one of the key steps in the production of aluminum alloy profiles. It extrudes heated and softened aluminum alloy materials through an extrusion die. In the production process of customized power supply aluminum casings, we use advanced extrusion equipment and technology to ensure the accuracy and consistency of the casing contours:
High-precision mold design: The design of the mold directly determines the shape and dimensional accuracy of the extruded parts. We use precision mold manufacturing technology to ensure high precision and long life of the mold, thereby ensuring the high quality of the extruded shell.
Temperature control: During the extrusion process, the heating temperature and extrusion speed of the aluminum alloy material are precisely controlled to ensure that the material is extruded in the best condition and avoid defects such as cracks and deformation.
Flexibility: By replacing molds of different shapes, power supply casings of different cross-sections and shapes can be easily produced to meet the customized needs of different customers
As a professional aluminum oxide alloy casing power supply aluminum casing customization service provider, we have the following production advantages:
We have introduced internationally advanced CNC machine tools, stamping machines, bending machines, laser cutting machines and other production equipment to achieve high-precision and efficient processing and production, ensuring product quality and delivery time.
We have a professional team composed of senior engineers and technicians with rich industry experience and professional skills. We can carry out customized design and development according to customer needs and provide one-stop solutions.
We have established a complete quality management system. From raw material procurement, production and processing, assembly and debugging to finished product inspection, every link is strictly controlled in accordance with ISO9001 standards to ensure that products meet customer requirements and industry standards.
We provide flexible customization services and can design and produce according to the drawings or samples provided by customers to meet the needs of customers in different fields. At the same time, we also provide sample testing and modification services to ensure that the product achieves the customer's expected results.
We focus on customer experience and service quality, and provide comprehensive after-sales services, including product consultation, technical support, maintenance, etc., to ensure that problems encountered by customers during use can be solved in a timely and effective manner.
Scope of use
Our customized aluminum oxide alloy shell power supply aluminum shell is widely used in the following fields with its excellent performance and diverse functions:
In communication equipment such as communication base stations, routers, and switches, the aluminum power casing can provide stable power protection and heat dissipation support, ensuring the normal operation of communication equipment and the stability of data transmission.
In industrial automation equipment such as PLC controllers, frequency converters, and sensors, the aluminum housing of the power supply can resist the damage to the internal circuits of the power supply caused by harsh environments and improve the reliability and stability of the equipment.In new energy vehicles such as electric vehicles and hybrid vehicles, the aluminum power casing can protect the battery pack and control circuits from vibration, impact and corrosion, ensuring the safety and performance of the vehicle.
In medical equipment such as medical monitors, ultrasound machines, and CT machines, power aluminum
Product use
Our CNC aluminum alloy thermal power heater is suitable for homes, offices, shopping malls and other places, bringing warmth and comfort to your life and work.
CNC aluminum alloy thermal power heater is an efficient, environmentally friendly, safe and intelligent heating equipment. It can not only bring you a warm and comfortable environment, but also help you save energy, reduce pollution and improve the quality of life. If you are looking for an efficient heating equipment, then CNC aluminum alloy thermal power heater will be your best choice.
Processing display
Company product customization
We produce a wide range of products, including aluminum profile shells, aluminum profile round tubes, roller skate brackets,Aluminum alloy square tubes, aluminum profile round tubes, aluminum profile handles, difficult processing parts, aviation accessories,High-power radiators, outdoor audio enclosures, oval tubes, mechanical accessories, radiator aluminum materials, etc. can all be customized.
Factory workshop introduction
Stamping Workshop
The aluminum alloy stamping process is to use stamping equipment to place the aluminum alloy plate in the stamping die, apply pressure to cause plastic deformation, and finally obtain parts of the required shape. The stamping process is divided into punching, shearing, bending, stretching and other steps. It is necessary to select the appropriate mold and stamping equipment according to specific requiremen.
Extrusion workshop
The extrusion process is to put the metal blank into the mold cavity installed on the plastic forming equipment. Under a certain pressure and speed, the metal blank is forced to produce plastic flow and is extruded from a specific die hole in the cavity, thereby Process technology to obtain extruded parts with required cross-sectional shape and size and certain mechanical properties.
Extrusion equipment: Our extrusion equipment uses state-of-the-art hydraulic technology and is capable of producing aluminum profiles in a variety of shapes and sizes. These devices ensure the quality and consistency of products and meet the different needs of customers.
This is a factory worker performing anodizing treatment on aluminum alloy. The anodizing process is a metal surface treatment technology, especially suitable for aluminum and aluminum alloys. The main principle of this process is to use aluminum or aluminum alloy products as anodes, put them into a specific electrolyte, and form an oxide film on the surface of the product through electrolysis, thereby giving it protection, beauty and other properties.
Factory advantage
Aluminum profiles are packaged in environmentally friendly packaging using sturdy cartons, filled with cushioning materials such as foam to ensure the safety and stability of the product during transportation. At the same time, we also provide corresponding product instructions and certificates of conformity to facilitate customer use and acceptance.
Convenient transportation and fast delivery. Our factory is close to Qingdao Port, with convenient transportation and convenient cargo transportation.
After-sales guarantee and perfect service. Quickly respond to customer needs, implement comprehensive modern information management, and provide timely and thoughtful services.
Handle after-sales issues promptly and quickly, provide solutions, and allow both parties to achieve satisfactory results.
Factory introduction
Company Profile:
Shouguang Yamazon Home Materials Co., Ltd. was established in 2020, with a factory area of 15,000 square meters. It is located at No. 300, Yuanfeng Street, Shengcheng Street, Shouguang City, Shandong Province. The company focuses on the production and processing of various types of office furniture, home furniture, plywood and glulam beams, as well as furniture customization services. We can undertake the processing of engineering furniture and wood according to drawings. The products cover various types of furniture such as cabinets, bathroom cabinets, computer tables, makeup tables, coffee tables, beds, etc. At the same time, the company relies on the abundant local aluminum and steel supply chain advantages to vigorously develop the production, processing and sales of aluminum alloy profiles, aluminum alloy die-casting parts and mobile office container houses. Aluminum alloy is widely used and can be used in the production and processing of power supply casings, model manufacturing, sports equipment, door and window processing, etc. There are many local aluminum product factories, which provide a complete production and supply chain from raw materials to die-casting manufacturing to surface painting, oxidation and coloring of aluminum products. Has strong OEM customization capabilities. At the same time, the local area is also the production base for large and small mobile office container houses. It has a complete industrial chain of steel structure design, exterior wall insulation, interior decoration, etc., with high quality and low price. Our advantage lies in understanding the production and processing technology of these products. Relying on the complete local product production ecological chain, we can choose different processing factories to integrate certain customized products according to customer needs and ensure the best quality. , reduce the cost of each production process, verify the quality of the product, and ensure the quality inspection of the product before leaving the factory and the punctuality of the delivery date to the greatest extent. We welcome overseas customers to discuss cooperation and seek common development.
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