Product introduction
Aluminum alloy profile for operating table equipment frame
| Type : |
Aluminum profile |
| Product number: |
Yamazon-LV100 |
| Material: |
Aluminum alloy |
| Craftsmanship |
Anodizing |
| size |
customize |
| color |
as the picture shows |
| use |
Widely used in equipment housing |
Aluminum profile features:
1. Corrosion resistance
The density of aluminum profiles is only 2.7g/cm3, which is about 1/3 of the density of steel, copper or brass (7.83g/cm3, 8.93g/cm3 respectively). Aluminum exhibits excellent corrosion resistance under most environmental conditions, including air, water (or brine), petrochemical and many chemical systems.
2. Conductivity
Aluminum profiles are often chosen due to their excellent electrical conductivity. On the basis of equal weight, the conductivity of aluminum is nearly 1/2 that of copper.
3. Thermal conductivity
The thermal conductivity of aluminum alloy is about 50-60% that of copper, which is beneficial for manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as automobile cylinder heads and radiators.
4. Non-ferromagnetic
Aluminum profiles are non-ferromagnetic, which is an important property for the electrical and electronics industry. Aluminum profiles are not self-igniting, which is important for applications involving handling or contact with flammable and explosive materials.
5. Processability
The workability of aluminum profiles is excellent. There is considerable variation in machining characteristics among the various deformed and cast aluminum alloys, and in the various states that these alloys are produced in, requiring special machine tools or techniques.
6. Formability
The specific tensile strength, yield strength, ductility and corresponding processing hardness rate govern the change in allowable deformation.
7. Recyclability
Aluminum is extremely recyclable and the properties of recycled aluminum are almost indistinguishable from virgin aluminum.
Detailed introduction
In modern industrial production and automated assembly lines, aluminum profiles for operating workbench equipment frame assembly lines have become an indispensable and important part due to their light weight, high strength, corrosion resistance and easy processing. This article will introduce in detail a high-quality aluminum profile product made of 6063 aluminum alloy, combined with anodizing surface treatment process and extrusion molding process, as well as the various model options and customization services we provide. At the same time, we will also explore the advantages, functions, scope of application and customer evaluation of this product.
6063 aluminum alloy material:
6063 aluminum alloy is a material widely used in building aluminum doors and windows and curtain wall frames, and is also suitable for manufacturing operating workbench equipment frame assembly line aluminum profiles. It belongs to the AL-Mg-Si series with medium strength heat-treatable strengthening alloys, and has many valuable characteristics:
High strength and toughness: After heat treatment and strengthening, 6063 aluminum alloy has high impact toughness, is insensitive to defects, can withstand large loads, and ensures the stability and safety of the assembly line.
Good thermoplasticity: The alloy can be extruded at high speed into complex, thin-walled, hollow profiles or forgings with complex structures to meet a variety of design requirements.
Excellent welding performance and corrosion resistance: 6063 aluminum alloy is not prone to stress corrosion cracking, can maintain the integrity of appearance and performance for a long time, and reduce maintenance costs.
Smooth surface and easy processing: The processed surface is very smooth, easy to anodize and color, improving aesthetics and practicality.
Anodizing surface treatment process
Anodizing is a surface treatment process that forms an oxide film on the metal surface through an electrochemical process, which is particularly suitable for aluminum. This process can give aluminum profiles the following characteristics:
1. Enhanced hardness and wear resistance: The formed oxide film has a high hardness, which effectively improves the wear resistance of the aluminum surface and extends the service life of the product.
2. Improved corrosion resistance: The oxide film can protect the surface of the aluminum and reduce its oxidation reaction in a humid environment, thereby enhancing its corrosion resistance, which is particularly suitable for outdoor applications.
3. Diverse colors and strong decorative effect: After anodizing, the surface of aluminum can be dyed to give the product a variety of colors, such as classic black, silver, gold, etc., and even a gradient effect can be achieved to enhance the product's aesthetics and market competitiveness.
In our production process, the anodizing process includes pre-treatment, electrolytic oxidation, dyeing and sealing. Pre-treatment ensures that the surface of the aluminum is clean and free of impurities; during the electrolytic oxidation process, the aluminum acts as an anode in the electrolyte and forms a dense and hard oxide film after being connected to the cathode; the dyeing and sealing steps give the product a unique color and lasting decorative effect.
Extrusion molding process:
Extrusion molding is the main method for manufacturing aluminum profiles, with the advantages of high production efficiency, low cost, and precise dimensions. On our production line, the extrusion molding process includes the following key steps:
Aluminum rod heating: The aluminum rod is heated to an appropriate temperature to ensure that it has good plasticity and fluidity.
Extrusion molding: The heated aluminum rod is extruded into a profile of the desired shape through a mold. The design of the mold determines the cross-sectional shape and dimensional accuracy of the profile.
Cooling and shaping: The extruded profile is quickly cooled and shaped to maintain the stability of its shape and size.
Subsequent processing: including stretching straightening, cutting, surface treatment and other processes to ensure that the quality of the profile meets customer requirements.
By optimizing the extrusion molding process parameters such as extrusion temperature, speed and mold design, we are able to produce aluminum profile products with high precision, high strength and good surface quality.
We provide a variety of models of aluminum profile products to meet the diverse needs of different customers. Mainly including:
6063 series: As the main model, the 6063 series aluminum profile has excellent comprehensive performance and is widely used in operating workbench equipment frame assembly lines and other fields.
6060 series: Similar to the 6063 series, but the alloy composition is different, which makes it excel in certain specific properties. For example, after water cooling, the 6060-T66 model can reach a hardness of 13.5 Webster hardness units, with high strength and ductility.
3838 series: This series of aluminum profiles has a large cross-sectional size and is suitable for building large frame structures and heavy equipment.
3030 series: The cross-sectional size is moderate, easy to install and disassemble, and suitable for small and medium-sized equipment frames and assembly lines.
In addition, we also provide customized services, and can produce aluminum profile products with specific cross-sectional shapes and sizes according to customers' specific needs and design drawings.
Product advantages and functions
Our operating table equipment frame assembly line aluminum profile products have the following advantages and functions:
Lightweight and high strength: The aluminum alloy material makes the product have a lighter weight and higher strength, which is easy to carry and install.
Corrosion resistance: After anodizing, a dense oxide film is formed on the surface of the product, which effectively resists corrosion and oxidation.
Easy to process: It has good processing performance and can be easily cut, drilled, connected, etc.
Beautiful and durable: The anodizing process gives the product a variety of colors and a lasting decorative effect, while improving hardness and wear resistance.
Stable structure: The precise extrusion molding process ensures the dimensional accuracy and structural stability of the product.
Functionally, this aluminum profile product is suitable for constructing various operating workbench equipment frames, assembly line brackets, robot protective covers and other structural parts. They can withstand large loads and maintain the stability and safety of the structure; at the same time, the beautiful appearance and diverse color options also enhance the overall aesthetics of the working environment.
Scope of application
Our operating workbench equipment frame assembly line aluminum profile products are widely used in the following fields:
Industrial automation: used to build brackets, frames, protective covers and other structural parts of automated assembly lines.
Mechanical equipment manufacturing: used to manufacture frames, bases and support structures of various mechanical equipment.
Electronic product production: used to build test benches, assembly benches and other workbench equipment for electronic products.
Architectural decoration: used for partitions, screens and other structural parts in interior decoration.
Production advantages:
As a professional aluminum profile processing and customization service company, we always adhere to the attitude of excellence in the production process and constantly pursue quality excellence. The following are our production advantages:
Raw material guarantee
We have established long-term and stable cooperative relations with many well-known aluminum profile suppliers to ensure that the purchased aluminum profile raw materials are of high quality and stable performance. At the same time, we also conduct strict quality inspections on raw materials to ensure that each batch of materials meets national standards and customer requirements.
Advanced equipment support
We have introduced advanced aluminum profile processing equipment and technology at home and abroad, including CNC cutting machines, CNC bending machines, CNC punching machines, etc., which can achieve precise processing and efficient production of aluminum profiles. The introduction of these equipment not only improves production efficiency, but also greatly improves the processing accuracy and surface quality of products.
Customer reviews:
Since our establishment, we have always adhered to the customer-centric business philosophy and are committed to providing customers with the best quality products and services. Our efforts have been recognized and praised by our customers. Here are some of their real reviews:
Customer A: Purchasing Manager of a Large Manufacturing Enterprise
"We chose to cooperate with your company mainly because of your professional customization capabilities and efficient production processes. In actual use, we found that the aluminum profiles for the operating workbench equipment frame assembly line you provided are not only of high quality and stable performance, but also very consistent with our production needs. At the same time, your after-sales service is also very good, and can promptly solve the problems we encounter during use. We are very satisfied with this cooperation and look forward to more cooperation opportunities in the future."
Company product customization
We produce a wide range of products, including aluminum profile shells, aluminum profile round tubes, roller skate brackets,Aluminum alloy square tubes, aluminum profile round tubes, aluminum profile handles, difficult processing parts, aviation accessories,High-power radiators, outdoor audio enclosures, oval tubes, mechanical accessories, radiator aluminum materials, etc. can all be customized.
Factory workshop introduction
This is a factory worker performing anodizing treatment on aluminum alloy. The anodizing process is a metal surface treatment technology, especially suitable for aluminum and aluminum alloys. The main principle of this process is to use aluminum or aluminum alloy products as anodes, put them into a specific electrolyte, and form an oxide film on the surface of the product through electrolysis, thereby giving it protection, beauty and other properties.
Factory advantage
Aluminum profiles are packaged in environmentally friendly packaging using sturdy cartons, filled with cushioning materials such as foam to ensure the safety and stability of the product during transportation. At the same time, we also provide corresponding product instructions and certificates of conformity to facilitate customer use and acceptance.
Convenient transportation and fast delivery. Our factory is close to Qingdao Port, with convenient transportation and convenient cargo transportation.
After-sales guarantee and perfect service. Quickly respond to customer needs, implement comprehensive modern information management, and provide timely and thoughtful services.
Handle after-sales issues promptly and quickly, provide solutions, and allow both parties to achieve satisfactory results.
Factory introduction
Company Profile:
Shouguang Yamazon Home Materials Co., Ltd. was established in 2020, with a factory area of 15,000 square meters. It is located at No. 300, Yuanfeng Street, Shengcheng Street, Shouguang City, Shandong Province. The company focuses on the production and processing of various types of office furniture, home furniture, plywood and glulam beams, as well as furniture customization services. We can undertake the processing of engineering furniture and wood according to drawings. The products cover various types of furniture such as cabinets, bathroom cabinets, computer tables, makeup tables, coffee tables, beds, etc. At the same time, the company relies on the abundant local aluminum and steel supply chain advantages to vigorously develop the production, processing and sales of aluminum alloy profiles, aluminum alloy die-casting parts and mobile office container houses. Aluminum alloy is widely used and can be used in the production and processing of power supply casings, model manufacturing, sports equipment, door and window processing, etc. There are many local aluminum product factories, which provide a complete production and supply chain from raw materials to die-casting manufacturing to surface painting, oxidation and coloring of aluminum products. Has strong OEM customization capabilities. At the same time, the local area is also the production base for large and small mobile office container houses. It has a complete industrial chain of steel structure design, exterior wall insulation, interior decoration, etc., with high quality and low price. Our advantage lies in understanding the production and processing technology of these products. Relying on the complete local product production ecological chain, we can choose different processing factories to integrate certain customized products according to customer needs and ensure the best quality. , reduce the cost of each production process, verify the quality of the product, and ensure the quality inspection of the product before leaving the factory and the punctuality of the delivery date to the greatest extent. We welcome overseas customers to discuss cooperation and seek common development.
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